U.S. Polymer Duramax User Manual

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OWNER’S MANUAL /
Instructions for Assembly
Size 10’x 8’ with “Extension Kits”
Call us for any missing or damaged parts.
Do not return to the store.
Storage Shed
Storage Shed
Customer
Service Hotline
(800) 483-4674
www.uspolymersinc.com
Patent #416.091
PART 1
ASSEMBLING SHED WITH EXTENSION KIT
PART 2
ADDING EXTENSION KIT TO EXISTING SHED
Note: For shed with extension use this manual only.
Requires two people and takes about 4-5 hours for Installation.
Ver: 2.0
• All Weather Durable PVC
• Won’t Dent, Rust, Rot or Mildew
• Tall Walk In Shed
• Never Needs Painting
• 61” Wide Double Doors
• Easy Assembly
• High Wind Tested
• Snow Load Tested 20lbs/sq.foot
• Pad Lock Ready (Lock not included)
• Wooden or Cement Foundation Needed
Your Total Solution To maintenance Free Storage Sheds.
Available Kits
• Foundation Kit Available
• Modular 2.5’ Extension Kits Available
• 10’x8’ Window Kits Available
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Summary of Contents

Page 1 - Storage Shed

OWNER’S MANUAL / Instructions for AssemblySize 10’x 8’ with “Extension Kits”Call us for any missing or damaged parts.Do not return to the store.Storag

Page 2 - Limited Fifteen Year Warranty

5. To stabilize the front panel attach center band (CB1A). Start with center band fitting (FCB), fix to corner column (CCA) with (S2) screws. See figu

Page 3 - 10’ x 8’ Parts List

8. Assemble the center bands (CB3XA) & (CB3A) with (S3) screws with nuts. Follow Overlapping Method shown below.Make 2 sets.Add one (CB3A) for eac

Page 4 - 10’ x 8’ Exploded View

6CCAEXTRB3RA11. Working outside Use (S1) screws to secure column to bases (EXTR) and (B3RA).10. Slide corner column (CCA) into side panel (SP ) pushi

Page 5 - One Extension Parts List

CMA7Fig.3: Use (S1)screws. Fix (CB3XA) to (CMA) columns.CMACB3XA12. Stabilize the side panels with center bands (CB3XA) & (CB3A). Fix (FCB) fittin

Page 6

814. Stabilize the side panels with center bands (CB3XA) assembly. Fix center band fitting (FCB) to corner column (CCA) with (S2) screws. See Fig. 1Fo

Page 7

9CCAB21B1LA17. Working outside Use (S1) screws to secure column to bases (B21) and (B1LA).16. Slide corner column (CCA) into side panel (SP ) pushing

Page 8 - B. Walls & Columns

10CMAFig.3: Use (S1)screws. Fix (CB3A) to (CMA) columns.18. Stabilize the side panels with center bands (CB3XA) & (CB3A). Fix (FCB) fitting to cor

Page 9

19. Insert the side panel (SP ) into the groove of column (CCA). Start at the bottom with panel at an angle then push into place.20. Slide door colum

Page 10 - Fig.1: Use

C. Roof FrameParts Needed:22. Fix center band (CB4A) to (CDLA) and Base (B1LA) See figures (fig.1), (fig.2) and (fig.3).Fig.2: Use(S1) screw.Fix (CB4

Page 11 - Overlapping Method

FMCFMCFMCCMACMACMAFMCCMAFMCFMCCMACMAFMCCMACMAFMCCMAFMC13CDRACDLACCACCACCACCACCAFCCFCCFCCFCCFDCRFDCL3. Insert the door column fittings (FDCL) and (FDCR

Page 12 - B22B21EXTR

Duramax Storage ShedLimited Fifteen Year WarrantyU.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and o

Page 13 - Fig.6: Use (S1)

Roof Structure Exploded View14RS6XARS2ARS1ARS4XARS4XARS3XARS3LARS2ARS1ARS9ARS8AMJMJDSHRS10ARS11ARS11ARS12ARS12ARS10ARS7XARS5ARS5ARS2ARS3LARS3XAMJRS2AR

Page 14 - Inside back wall

15Roof Structure Exploded View with One ExtensionRS12ARS11ARS4ARS3SARS4ARS3SARS13ARS13ARS13ARS13ARS13ARS13ARS6ARS13ARS13ARS7A

Page 15

16Front roof structure assembly4. Assemble front roof structures (RS1A) 2 nos. and middlejoining support (MJ) together with 4 (S1) screws.RS1AStep 1Th

Page 16

17RS1ARS1ARS1ARS1ABack roof structure assemblyRS8ARS9ARS9ARS8ARS1ARS1AU-Channel OpeningU-Channel OpeningU-Channel OpeningStep 1These holes upRS2ARS2AR

Page 17

10a. Insert 90 degree joint (RJ) into the roof structure (RS3LA). Use a hammer to push in. Use (S1) screws to fix. Repeat on other end of (RS3SA). See

Page 18 - C. Roof Frame

13. Assemble the roof structure into (RS5A) & (RS6A) into roof structure (RS13A) with 8 (S3) screws with nuts at both ends.Make 2 sets.1912. Assem

Page 19

2014. Assemble the roof structure (RS7XA) into (RS5A) with 8 (S1) screws.Make 2 sets.16. Assemble the roof structure (RS5A) & (RS7A) into roof str

Page 20

2117. Place the assembled front roof structure into position on top of door columns. Line up pre-drilled holes with door column fittings (FDCL) &

Page 21

2219. Place the assembled back roof structure into position on top of middle columns (CMA). Line up pre-drilled holes with middle column fittings (FMC

Page 22 - These holes up

RS1ARS1ARS1ARS1ARS3LARS3SARS3LARS3SA1,2&31,2&31,2&31,2&3RS3XARS3XA23CCA20. Insert the 90 degree joint (RJ) (assembled with RS3LA, RS3X

Page 23

Note: Check all parts prior to installation.CODE DESCRIPTION QTYB1LA FRONT ‘U’ CHANNEL LEFT 1B1RA FRONT ‘U’ CHANNEL RIGHT 1B21 SIDE ‘U’ CHANNE

Page 24

2422. Place the assembled roof structure (RS5A) & (RS6A) into position on roof structure supports (RS8A) at the left side of the shed. Use (S1) sc

Page 25

2524. Place the assembled roof structure (RS5A) & (RS6A) into position on roof structure supports (RS9A) at the left side of the shed. Use (S1) sc

Page 26

26RS7A3314244412RS3XARS3LARS4XARS4XARS4XARS4XARS7ARS6A27. Attach the roof structures (RS4A) one end to roof structure (RS3SA) with (S1) screws. see fi

Page 27 - U-channel opening

28. Attach roof structure supports (RS10A) and (RS11A) to roof structures (RS5A), (RS6A) & (RS7A) using (S1) screws.For each extension add one (RS

Page 28

29. Attach the roof structure support (RS12A) with (RS5A) to (RS5A) and (RS6A) to (RS7A) with (S1) screws. See (fig.1) and (fig.2)Add one roof structu

Page 29

3. Start attaching the roof panels from (FPL) corner side by sliding the roof panel (RP ) to roof structure. Locate the hole positions of the roof pa

Page 30

30Fig.3RPFig.2RPFig.4RPFig.5Fig.6Fig.7Fig.8FPRFig.9Front of ShedRRS

Page 31

Fig.12Fig.10RRSFig.11RRSRRS315. Insert the sagging support (RS14A) from inside the shed by sliding in between roof structure (RS5) and roof panel unti

Page 32

1. Attach the doors left and right (see fig.1) with Loose pin hinges on door columns (CDLA) and (CDRA).E. DoorsParts Needed:(1) Door Left(1) Door Righ

Page 33

332. After completing the panel assembly, applysilicone around the roof plugs. This is optional and should be done for heavy rain areas if needed.Note

Page 34

10’ x 8’ Exploded ViewCB3XAMJCB3XACB3XAMJCB3XAMJRS6XARS2ARS4XARS4XARS3XARS3LARS2ARS1ARS9ARS8AMJMJDSHRS10ARS11ARS12ARS10ARS7XARS2ARS3LARS3XAMJRS2ARS1AR

Page 35 - D. Roof panels

34F. Optional Ventilation KitACCESSORIESCODE DESCRIPTION QTYVC VENTILATION COVER 2VCP VENTILATION COVER PIN 4VENTILATION COVER PIN (VCP)VENTILA

Page 36 - Front of Shed

1. Shed or shed foundation should be placed on concrete footing by use of anchor bolt and nut. Using a carpenters square, line up corners. Align U-Cha

Page 37

363. Attach each side panel (SP ) on top to the roof structure (RS1) and (RS3). Using a dia. 3mm (1/8”)drill with a power drill, make two equal dista

Page 38 - E. Doors

PART 2: Adding Extension Kit to Existing Shed1. Remove one ridge cover (RRS) from the back side . See the figure.FrontBackRRSRemove this Ridge cover.N

Page 39 - Base U-channel

5. Remove (RS10A) from inside. See the figure.384. Support the roof structure (RS6XA) & (RS7XA) by using an appropriate support to avoid the roof

Page 40 - VENTILATION COVER (VC)

6. Detach (RS6XA) & (RS7XA) from (RS8A).RS7XARS6XABack InsideRS2ARS8ARS8A397. Detach (RS6XA) & (RS7XA) from (RS9A).See fig.12RS9ARS6XAfig.1Ins

Page 41 - Parts needed:

8. Detach roof structure (RS2A) from roof structure (RS3XA) from both corners. See fig.1. Detach 90-degree joint (RJ) from corner column fitting (FCC)

Page 42 - Information

4111. Detach the center bands (CB3XA) assembly from the back wall of the shed. Follow the figures.Fig.2: Detach (CB3XA) from(CB2A). Then detach (CB3XA

Page 43

CMAB22CB2A3B21Inside side wallCB3XA2113. Detach the center bands (CB3XA) & (CB2A) assembly from the side wall of the shed on both side. Follow the

Page 44

Note: Check all parts prior to installation.CODE DESCRIPTION QTYEXTL EXTENSION ‘U’ CHANNEL LEFT 1EXTR EXTENSION ‘U’ CHANNEL RIGHT 1CMA MIDDLE

Page 45 - See fig

EXTLExploded View with One ExtensionRS12ARS11ARS6ARS7AEXTRRS13ARS13ARS13ARS13ARS4ARS4ARS3SARS3SA

Page 46

Pressure Treated-Wood Studs: Exterior Grade (CDX):6ea 2”x 4”x 89” (50 x 88.9x 2260.6mm) 3/4” (19mm) plywood2ea 2”x 4”x 127” (50 x 88.9 x 3225

Page 47 - Fig.1: Detach (CB3XA) from

Parts Needed:1. Slide door column (CDRA)into the U-Channel Base (B1RA) on the right side of the door. Line up the pre-drilled holes on (CDRA) Column w

Page 48 - Inside side wall

B1RACCA0utsideS1B223. Slide corner column (CCA) into side panel (SP ) pushing the column to the side panel.4. Working outside use (S1) screws to secu

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